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Most Potato sandwich of all time

Can a slightly crazy guy with five pounds of potatoes create a good sandwich?


Read Time: 8 minutes

Have you ever looked at a potato and thought, “I bet this would make a good sandwich?”

I did once, and then created the most potato sandwich of all time.

What is this sandwich?

This sandwich uses all parts of the potato, the ears, the eyes, the nose, and even the legs to create a sandwich with a big texture and flavor. Starting with a potato bun, all the way through a potato-based sauce, and other components we turn a bunch of Yukon gold potatoes into an exciting sandwich experience.

Five pounds of potatoes from Idaho.
It’s a potato, and I took a photo of it.

The process starts with boiling down a whole lot of slices of peeled Yukon gold potatoes and turning some of the slices into crunchy, textural elements then turning the rest into mashed potatoes which can yield ingredients for potato buns, a slightly spicy potato sauce, and a fried potato patty to create this perfect potato sandwich concept.

Sometimes I make silly sandwiches and this is one of those times, but along the way, I will show you 2 or 3 different ways to make potato-focused side dishes—plus a sandwich bun—and share the recipes for each.

Five pounds of Yukon gold potatoes

The full recipe for this sandwich starts with five pounds of potatoes—a big bag of Yukon gold potatoes to be exact. I removed the peels and got right to the meat of the matter. Try to get big slices of peels and do not dispose of them quite yet.

Peel each potato and since we’re planning to use all pieces of the potato, do not throw out the peels just yet.
After the potatoes are peeled, slice them into half-inch thick slices. The consistency will help with the cooking process.

The potato-mashing step

Once all the potatoes are sliced into slices you should boil them all to get each slice a head start on the cooking process. After they are boiled we need to retrieve a few slices to be used in one part of the potato sandwich process and the rest will be turned into mashed potatoes of some sort.

Once all the potatoes are sliced and in a pot, we can boil them. They’re all sliced fairly consistently to help them cook evenly.
After about 7 minutes of boiling time, remove 10 or 12 slices for the crispy parmesan potatoes.

At first, we want to mash the potatoes without any seasoning at all. This may seem counterproductive, but we want to extract some unseasoned, softened and mashed potatoes to be used in our sandwich buns and the potato sauce. After we remove that portion we will be seasoning the rest of the potatoes.

Mashed potato buns

I’ve made potato buns a whole bunch for this sandwich blog but I never really created a recipe that starts with mashed potatoes. Typically my recipes call for potato flour which is just dehydrated potatoes that are ground into a very fine dust.

But, looking at a lot of other potato dough recipes, you can find a lot of dinner roll recipes that start with leftover mashed potatoes. I can imagine a theory where the idea for using, creating, and selling potato flour came from in the first place. At some point, someone learned that potatoes in a bread recipe will absorb water during the whole process which leads to a soft bun with a longer shelf life.

Mashed potato buns may end up a little lumpy if the potatoes aren’t mashed enough.
Adding mashed potatoes to a bread dough could contribute more moisture to the dough than you might expect.

Just because these buns have mashed potatoes in the dough, doesn’t mean we have to do anything different from any other bun recipe. These potato buns are proofed, shaped, and allowed to rise just like other buns.

You can’t just add mashed potatoes to a bun recipe and expect things to work the same. There’s a lot of moisture in boiled and mashed potatoes that needs to be considered when making dough, so you can throw off the flour-to-liquid ratios. Also, the amount of potato if measured by volume will differ from batch to batch of mashed potatoes so just be careful and be prepared to have to add a couple of teaspoons of flour to the dough to balance things back out.

You can put mashed potatoes in buns. It’s true.
Just like all my other buns, I like to flatten the dough to create a flatter finished bun.
An hour and 10 minutes later the buns are fully risen and ready for baking.
Paint all the fully baked buns with butter to add flavor and softness to the crust of each bun.

I added some context about using mashed potatoes instead of potato flour to my main potato bun recipe and a bit more detail into the notes section of that tried and true recipe.

2 hours and 45 minutes
Super soft potato buns v2

Here's my updated, soft and squishy bun recipe that's perfect for your next burger night. This updated version that uses potato flour and dry milk powder for a lighter bun with longer shelf life.

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Crispy potato skins

No one needs to rush out and buy potatoes for the sole purpose of making these crispy potato skins, but if you’re peeling a few potatoes, you might want to do something with the skins instead of tossing them straight into the garbage.

This recipe takes just oil and some salt/seasonings and turns them into crispy almost fried pieces of potato that can be used as a snack or a textural addition to a sandwich.

A pile of crispy potato skins ready for dipping or topping.

Or you can just place them on the table when you serve the mashed potatoes to be used as a crunchy, optional topping.

20 minutes
Crispy oven "fried" potato skins

Crispy crunchy, seasoned potato skins are great for snacking or they can be added to a sandwich for an added texture and crunch.

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Spicy potato sauce

Yes, I made a sandwich sauce with a base of mashed potatoes.

This sounds weirder than it actually is. You take some unseasoned mashed potatoes and mix them with milk and several spices and seasonings and whip it all up in a blender until it’s smooth like a sauce you might spread on a burger or sandwich.

Here’s my potato sauce recipe, which is probably not something that you will make, but if you need a sauce with a base of mashed potatoes, I concocted this recipe for you.

It’s a sauce and it’s also potatoes.
10 minutes
Spicy potato sauce

Have some mashed potatoes and want to turn them into a sandwich sauce? This is the recipe for that.

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Crispy parmesan potato slices

This is the reason that we started our potato process with 1/2-inch thick slices of potatoes.

This is a great side dish if you like crispy potatoes. Because the potato slices used in this recipe are already boiled, the pieces of potato will be tender while the bottom and sides are crunchy and full of parmesan flavor.

Once the flavored parmesan paste is in the baking dish, top with slices of par-cooked potato and more seasoned parmesan.
Bake until the potatoes are super soft and the seasoned parmesan is super crispy.

Once the potato slices are boiled, they can be stashed in the fridge until it’s time to bake. This means you can pre-boil the potato slices and bake a batch of these parmesan potatoes fresh for dinner a couple of nights in a row.

This is one of the test batches where I just used salt and ground black pepper. You can use whatever seasonings you have on hand or enjoy.
This is an easy side dish that you could prep well in advance and bake when it’s time to eat.

My recipe calls for cajun seasoning, but you could use any seasonings you want. In one of my test batches, I just used salt and ground black pepper. This is a way to turn one or two Yukon gold potatoes into a texturally interesting and flavorful side dish.

45 minutes
Crispy parmesan potato slices

Soft, tender potatoes surrounded by crispy and savory parmesan make a great side dish for your next steak and potatoes night.

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Fried mashed potato patty

We intentionally started this process with unseasoned mashed potatoes so that we could extract potatoes for the buns and the potato sauce. But as soon as that portion has been removed, seasonings and cheese are added and mashed in with the rest of the potatoes. But we’re still not going to add butter, milk, or cream to the potatoes like you would if you were making regular mashed potatoes.

We need the mashed potatoes to be firm with very little liquid in them so that they hold together during the frying process. Don’t worry, they will still be soft and creamy after they get cooked.

Because we need to remove some mashed potatoes for the bun and the sauce I don’t season until after mashing.
Then, because these mashed potatoes are going straight to patty shapes and frying I add egg yolk, chives, and a lot of parmesan.
This sandwich does not need to be made immediately after the potato boiling stage so I put everything in the fridge.

After all of the ingredients have been added and the potatoes are fully mashed, put them in the fridge until it’s time to sandwich or at least time to fry up the potato cakes. Chilling down the potato mixture will help to firm up the patties after they are formed.

Form a potato patty with the cold mashed potatoes. Try to make sure it’s just about the size of your bun.
Then set up your dredging station with two stations, egg, and seasoned panko bread crumbs.

Carefully move the formed mashed potato patty through the egg and then the seasoned bread crumbs to get them ready for frying.

Two different frying techniques

You can fry these potato cakes in a small amount of oil or in a larger amount of oil. The resulting cake will differ slightly, but they should be fairly similar in the final result.

Frying with a small amount of oil. If you do it this way, make sure to wipe out the pan between frying different batches of potato cakes.
Frying with a larger amount of oil.

The best option?

I think the deeper fry method produces a better creamy mashed potato patty. I can also see why you might want to use less oil which simplifies cleanup. But the hassle of cleanup is outweighed by the consistently crispy exterior that we get on each patty. It just works better with more oil.

I wrote my recipe with the more oil/deeper fry method, but just know that you can shallow fry these as well.

Crispy on the outside and soft and creamy on the inside.
These are some good mashed potato cakes.
1 hour and 40 minutes
Crispy fried mashed potato cakes

Crispy on the outside but soft and savory on the inside. Each bite is a pleasure of textural goodness and these fried potato cakes make a great side for your next grilled pork chop or fish filet dinner.

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Sandwich construction

I didn’t create a full recipe for this sandwich because I don’t think anyone will end up trying to make it. You should make the potato side dishes though, they’re really good.

But we still have to build this sandwich and this is how I did it. No matter how you fry the potato cakes, the construction of this potato sandwich is still the same.

Toast your buns, add sauce, and top with a crispy potato cake. Then add a couple of parmesan potato slices on top for extra flavor and finally add a few of the potato skins which will add extra texture to the final sandwich.

The most potato sandwich of all time

Here are a bunch of photos of the most potato sandwich of all time. It’s a brown one, that’s for sure. The sandwich also will not win any beauty pageants, but I’ve been told that true beauty is on the inside and that’s also where all the potato is.

Since almost everything is potatoes, this sandwich is heavily focused on textures.
It’s potatoes all the way down.

I made two different attempts starting with 2 different five-pound bags of potatoes to create this sandwich blog post. That’s why you’ll see different colors of buns in my photos because there were a couple of months between attempts. I think the first one was in June and the second full attempt was just this past week in late August.

Gotta get that cross-section shot.
When you fry in a small amount of oil, the sides of the potato cake do not always brown like the top and bottom.

The fried mashed potato patty is soft and the parmesan sliced potatoes and potato skins bring a lot of texture to the final potato-y sandwich.

One full handful of potato sandwich.
How many potatoes does your sandwich have in it?
A potato sandwich also happens to be a very brown sandwich.
This is what peak potato performance looks like.

Check back next week

Next week I will be making a new sandwich that probably has ham in it. I’m not sure what sandwich it will be but I bet it has ham. Hopefully, it has ham.